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Pumpe Duse Intake Hose/Manifold Connection Fix (BHW) (BHW)

DoggieCollar
Pricing: $31.00
Qty:

Description

This device, nicknamed the Doggie Collar by its inventor, replaces the factory clip that connects the intake hose to the intake manifold on Pumpe Duse Engines. It is not uncommon for the clips, or hose barbs to wear, causing a boost leak and loss of power. Usually this power loss is accompanied by an increase in smoke seen from the exhaust.


The kit consists of a plate, spacers, and long bolts, and can be installed in about 10 minutes. Also fits some Mk5 model cars where intake tube from the intercooler meets up with the intake manifold.



Now includes new Viton O ring

This device replaces the factory clip that connects the intake hose to the intake manifold on Pumpe Duse Engines. Kit consists of a plate, spacers, long bolts and can be installed in about 10 minutes.

Installation instructions:

Tools needed:

- 10 mm Open End Wrench or 10 mm Socket

Installation:

After removing intake hose to intake manifold connection, replace existing O-Ring with New and Improved Viton O-Ring, which creates a better seal than the factory one. The plate is not symmetrical so line up the KermaTDI logo towards the passenger side of the vehicle. Remove both bolts (possibly retainer wire). Install bolt, washer and spacer in the bottom hole and get it started. Do the same with the top hole and tighten it to about 10 NM. The threads may stick out a bit on the back side.

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Details

  • DoggieCollar
  • DoggieCollar
  • KermaTDI
  • New

Shipping Information

  • Item Requires Shipping
  • 0.3 lbs.
  • W1.0000” x H1.0000” x L1.0000”

Customer Reviews

Comment Total Reviews (43)

Great fix!
  • Currently 5/5 Stars

Reviewed by: Adam03/11/2017 07:00AM

Purchased from: KERMATDI

Comments:
Easy solution to the problem.

Does the job but change the bolts
  • Currently 4/5 Stars

Reviewed by: Gerard05/20/2017 06:00AM

Purchased from: KERMATDI

Comments:
Love the solution, I did have a pressure leak at that exact spot and this has cured it but the installation was murderous because of the hex head bolts included.

The engine has M6 cap bolts installed from the factory and I'd STRONGLY suggest you spend the $2 at Home Depot to get a set of 75mm M6x1.0 bolts and throw away the 10mm hex head ones in this kit.
The upper press hose makes it a challenge to get tools on the 10mm bolt at the correct angle unless you have the right combination of short 10mm socket, universal swivel joint and short extension. I don't but because of all the other M6,M8 and such bolts I do have a set of long ball-end hex bits.
The key here is that because of the location of the front bolt and the location of the upper intake hose it is a challenge to apply inward pressure on the 10mm bolt to get it to catch in the intake manifold's hole.
I spent an hour doing this install with the 10mm bolts. I can install the 6mm cap bolts in 3 minutes which is much more sane. It's a shame they aren't included by default.

VW should have done this all along
  • Currently 5/5 Stars

Reviewed by: Bakari04/25/2017 06:00AM

Purchased from: KERMATDI

Comments:
Brilliantly simple solution to a poor design

Digger collar fix
  • Currently 5/5 Stars

Reviewed by: Eric03/29/2017 06:00AM

Purchased from: KERMATDI

Comments:
After installing the doggy collar fix it was like a totally different car. Instead of starting to get power at around 2k rpms the acceleration was much smoother afer the repair. Awesome product

Digger collar fix
  • Currently 5/5 Stars

Reviewed by: Eric03/29/2017 06:00AM

Purchased from: KERMATDI

Comments:
After installing the doggy collar fix it was like a totally different car. Instead of starting to get power at around 2k rpms the acceleration was much smoother afer the repair. Awesome product

Ultimate retainer fix
  • Currently 5/5 Stars

Reviewed by: Monica06/04/2017 06:00AM

Purchased from: KERMATDI

Comments:
Cleared up our retainer issue 100%. Fast and easy to install.

Doggie Collar
  • Currently 5/5 Stars

Reviewed by: Mark04/22/2017 06:00AM

Purchased from: KERMATDI

Comments:
Works great!!! Car runs and starts better then before!!! This is a great fix for anyone who has a VW with this problem on their car.

Great Product
  • Currently 5/5 Stars

Reviewed by: Frank03/05/2017 07:00AM

Purchased from: KERMATDI

Comments:
Great product that solves an obvious factory defect No more oil leaks or hose hanging off.Glad I found it by chance while looking for something else Super easy to install,fair price. THANKS

Perfect!
  • Currently 5/5 Stars

Reviewed by: Pete05/22/2017 06:00AM

Purchased from: KERMATDI

Comments:
Excellent option to retain a perfectly good hose rather than purchase a new one.

Awesome Fix
  • Currently 5/5 Stars

Reviewed by: Bersin,03/18/2017 06:00AM

Purchased from: KERMATDI

Comments:
The OEM hose was practically brand new and one of the tabs had already torn off causing my vacuum leak.

This little ingenious Fix took me a total of 20 minutes from unpacking reading instructions to installation and clean up.

And the difference in performance with the supplied upgraded O-Ring is just amazing.

Awesome
  • Currently 5/5 Stars

Reviewed by: Sean02/10/2017 07:00AM

Purchased from: KERMATDI

Comments:
Works like it should from factory, looks badass. Cheap enough that's is not worth my time to fabricate. Well done

Great fix
  • Currently 5/5 Stars

Reviewed by: KermaTDI04/17/2015 06:00AM

Purchased from: KERMATDI

Comments:
Great fix to an inevitable problem. Cheap and easy to install. Got all of my power back within a matter of minutes.

Great fix
  • Currently 5/5 Stars

Reviewed by: KermaTDI04/17/2015 06:00AM

Purchased from: KERMATDI

Comments:
Great fix to an inevitable problem. Cheap and easy to install. Got all of my power back within a matter of minutes.

Highly reccomended
  • Currently 5/5 Stars

Reviewed by: KermaTDI04/17/2015 06:00AM

Purchased from: KERMATDI

Comments:
Product came within a week from ordering, build quality was awesome with a good explanation on how to install. Also came with a new tighter sealing O-ring which impressed me! Will definitely buy more products from Kerma after seeing the quality and ease of installation

An elegant fix
  • Currently 5/5 Stars

Reviewed by: KermaTDI05/03/2015 06:00AM

Purchased from: KERMATDI

Comments:
My 2004 Jetta TDI forcefully expelled the intake hose to the manifold due to worn out retaining nibs (common problem in this year). The engine went into "limp" mode with subsequent loss of power and lots of smoking. You fear for the worst but this kit fixed it in 10 minutes and you have a better seal! Amazing.

Love this product!
  • Currently 5/5 Stars

Reviewed by: KermaTDI06/05/2015 06:00AM

Purchased from: KERMATDI

Comments:
I bought this part because the tab on the hose had broken so the hose was hanging out. The turbo had no power. I purchased this piece and it worked like a charm. Perfect fit and easy to install. Anyone with a TDI Jetta should have one of these for whan your hose will no longer stay in.

Genius
  • Currently 5/5 Stars

Reviewed by: KermaTDI06/22/2015 06:00AM

Purchased from: KERMATDI

Comments:
Two bolts.

It works very well
  • Currently 5/5 Stars

Reviewed by: KermaTDI06/23/2015 06:00AM

Purchased from: KERMATDI

Comments:
The kit is the only one I have seen which works perfectly

Worked well
  • Currently 5/5 Stars

Reviewed by: KermaTDI08/17/2015 06:00AM

Purchased from: KERMATDI

Comments:
The previous owner of my car made a rig to keep the hose on that looked trashy. I thought this was the cure to my limp mode problems but it wasn't. Very nice part though. Will be buying from kerma again.

Solved the problem and easy to install.
  • Currently 5/5 Stars

Reviewed by: KermaTDI09/21/2015 06:00AM

Purchased from: KERMATDI

Comments:
After having trouble with my TDI, I was dismayed to realize I had a $100+ problem on my hands when I stumble onto a TDI forum and hear about this product. It arrived in just a couple of days, was easy to install and saved me a lot of money- I don't know how it gets any better than this.

Genius
  • Currently 5/5 Stars

Reviewed by: KermaTDI12/12/2015 07:00AM

Purchased from: KERMATDI

Comments:
My boost hose apparently was missing the O-ring and was leaking oil everywhere. Now with the new improved O-ring it is sealed tight and nothing leaks out. (Catch Can in the future) Pretty simple to install, I only used a 10mm wrench and a deep well socket. Will need a hex bolt to remove the existing bolts, wanna say size 6mm. Looks great, I did sand the logo some as it was very sharp from the cut isn't necessary though; will probably polish it in the future anyway. Since install I have noticed improvements with hills and during acceleration from dead stop. Hope this all helps

Great product! Easy fix!
  • Currently 5/5 Stars

Reviewed by: KermaTDI01/25/2016 07:00AM

Purchased from: KERMATDI

Comments:
Installs in a jiffy, even outside at 10 deg. Only problem o-ring needs to be warmed up a bit to stretch over fitting. All BEW engines need this, no more worries about whether the coupling is leaking and when to replace it.

So thankful.
  • Currently 5/5 Stars

Reviewed by: KermaTDI02/05/2016 07:00AM

Purchased from: KERMATDI

Comments:
When that hose pops off the first time, you think your engine has blown. A little search led me back to Kerma and I'm coming here first next time. Really brilliant, simple remedy.

Not sure if there were supposed to be washers in the kit, but there weren't and the washers from the old bolts could not be removed so I had to make a trip to the store. That's a small thing. Car runs great now.

Thank you!

Quality at a cost!
  • Currently 3/5 Stars

Reviewed by: KermaTDI02/20/2016 07:00AM

Purchased from: KERMATDI

Comments:
I like this kit however the price is way over the top... So I'm giving it 3 stars!

Simple and effective
  • Currently 5/5 Stars

Reviewed by: KermaTDI03/05/2016 07:00AM

Purchased from: KERMATDI

Comments:
Very easy to do. Nicely thought out simple fix.

Premium price, but does its job.
  • Currently 4/5 Stars

Reviewed by: KermaTDI03/25/2016 06:00AM

Purchased from: KERMATDI

Comments:
It's just a piece of metal, a couple bolts, and some spacers. Simple, effective, easy to install, and looks nicer than it needs to. Pricey for what it is, but cheaper than replacing the hose.

Why did I wait so long...
  • Currently 5/5 Stars

Reviewed by: KermaTDI05/21/2016 06:00AM

Purchased from: KERMATDI

Comments:
If you are reading this review, stop and buy it. If you THINK you need this you do. It is definitely worth the money. I was leaking oil from this spot(catch can next) and my connection was very loose. After putting this on I could hear more of the whine of my turbo at lower speeds and I DEFINITELY have more power. Especially at the end of 3rd and 4th gears. The end of 4th used to have next to no power above 4k RPM, now it still pulls hard.

Great
  • Currently 5/5 Stars

Reviewed by: KermaTDI06/09/2016 06:00AM

Purchased from: KERMATDI

Comments:
I put this on my 2004 golf tdi and it completely connected it to my egr valve. It still holds well and is very easy to install.

Couldn't be happier!
  • Currently 5/5 Stars

Reviewed by: KermaTDI06/13/2016 06:00AM

Purchased from: KERMATDI

Comments:
Brilliant design, easy installation. I immediately noticed an increase in power because my inlet hose had been leaking boost. Great investment. Only wish I had done it sooner. Also, the air freshener that Kerma sent me smells amazing! Haha

Very disappointed!
  • Currently 2/5 Stars

Reviewed by: KermaTDI06/16/2016 06:00AM

Purchased from: KERMATDI

Comments:
Whoever has reviewed these in the past must not of actually installed them. The Viton Seals are plain O Rings and are not as thick as the stock Viton Seals, causing a massive leak in the charge cooler system. I am very disappointed and have purchased two extra O Rings because I thought that Kerma TDI did their homework before releasing this product, but obviously not. I did an extra boost leak check after the installation of these so called new Viton O Rings and it leaked like there was no ending to tomorrow. Stock seals that have almost a 100,000 miles on them sealed up better as they are thicker than these new Viton O Rings.

The bracket and spacers seem to be somewhat good quality and the bolts are standard bolts nothing special or high quality like the originals.

Instructions were also vague, not complete. Example: Tools required include a Triple Square Socket

Sincerely,
A very disappointed customer

EXCELLENT FIX FOR A SMOKEY PD ENGINE.
  • Currently 4/5 Stars

Reviewed by: KermaTDI06/20/2016 06:00AM

Purchased from: KERMATDI

Comments:
Really a decent unit that fits perfect and easy to install. I have already recommended it to some friends. A little pricey so just 4 stars.

Quick and Easy Install
  • Currently 5/5 Stars

Reviewed by: KermaTDI07/04/2016 06:00AM

Purchased from: KERMATDI

Comments:
I just put this on our '04 TDI that has 300,000 km on it this afternoon. It was very quick and simple to do and the result is the connection at the intake manifold is tight...tighter than it was with the factory clip and nub connection. Now...I hope they put it back when I have them change my timing belt later this month...

QUICK EASY FIX
  • Currently 5/5 Stars

Reviewed by: KermaTDI07/21/2016 06:00AM

Purchased from: KERMATDI

Comments:
Fixed my boost issues immediately! Great product. Thanks to everyone posting on forums you saved me alot of $$$$ keeping my car from the dealer by recommending this fix and KERMITDI.

Problem solved
  • Currently 5/5 Stars

Reviewed by: KermaTDI09/11/2016 06:00AM

Purchased from: KERMATDI

Comments:
The hose hasn't popped out since. This piece holds the the hose flange tight.

Great product, harder to install on a BHW Passat
  • Currently 5/5 Stars

Reviewed by: KermaTDI09/12/2016 06:00AM

Purchased from: KERMATDI

Comments:
The BHW requires this bracket be installed on the bottom of the EGR flap rather than the top as with the BEW. This make the installation a bit more difficult due to a lack of room accessing the inner mounting location. This info should be added to the instructions to avoid confusion, since the bolt holes do no line up when attempting to install per instructions.

Best thing ever
  • Currently 5/5 Stars

Reviewed by: KermaTDI09/13/2016 06:00AM

Purchased from: KERMATDI

Comments:
This product is a very good ideal and it will fix lots of the bew problem

Easy to install, great Value
  • Currently 5/5 Stars

Reviewed by: KermaTDI09/13/2016 06:00AM

Purchased from: KERMATDI

Comments:
Easy instructions, Perfect fit. Thank you Kerma!

Great, easy install
  • Currently 5/5 Stars

Reviewed by: KermaTDI09/26/2016 06:00AM

Purchased from: KERMATDI

Comments:
Got this to fix my hose kept blowing off under any kind of pressure and now works great and was easy to install! A bit costly but glad I have it.

Intake hose repair kit
  • Currently 5/5 Stars

Reviewed by: KermaTDI10/03/2016 06:00AM

Purchased from: KERMATDI

Comments:
This will save anybody who has a BEW intake hose that has lost it's teeth. The hose is around $150 and will fail again sometime. This fix will prevent the need of a new hose and is super easy to install. Great job Kerma TDi ! Great product.

Great product & solved my issue!
  • Currently 4/5 Stars

Reviewed by: KermaTDI10/29/2016 06:00AM

Purchased from: KERMATDI

Comments:
Excellent product, I love that the kit came with everything necessary to install including a gasket! Works great and easy install, got it done in 10 minutes and all the issues were gone. I do think the price is a little steep for the contents of the kit but a much cheaper solution than buying a new hose.

EZ instal
  • Currently 5/5 Stars

Reviewed by: KermaTDI10/30/2016 06:00AM

Purchased from: KERMATDI

Comments:
Great idea, awesome customer service

Great product and super fast shipping!
  • Currently 5/5 Stars

Reviewed by: KermaTDI10/30/2016 06:00AM

Purchased from: KERMATDI

Comments:
I needed to do something about my intercooler->egr pipe popping out under boost pressure. The little tabs were worn down to near nothing and the lower section of the hose would pop out and cause a p0299 (under-boost condition). I was ready to buy the brand new $125 entire hose until i found this!

Super easy 5 minute installation, comes with a new o-ring. Throw away your old clip and know you are safe from this problem from now on.

2004 Jetta, BEW motor.

very pleased!
  • Currently 5/5 Stars

Reviewed by: KermaTDI11/13/2016 07:00AM

Purchased from: KERMATDI

Comments:
product was exactly as described in ad, no surprises and in 10 minutes install was complete. It is a great fix, hose is tight and no more boost leak:) Thanks people!

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