2004-2006.5 VW diesel (with PD)

Found 5 product(s) (1-5 of 5)

Bosio DLC Race 783 Pumpe Duse "Race" nozzles Bosio DLC Race 783 Pumpe Duse "Race" nozzles
An upgrade for your PD injectors that tested up to 250+ hp with the right supporting mods. This is the New Next Genereation DLC (Diamond Like Carbon) Please call tech support for important installation information before ordering.
Price: $519.00

BOSIO DLC-800 PD "USLD Rated" BOSIO DLC-800 PD "USLD Rated"
This is the updated 2011 PD100 nozzle with 12% higher flow capability over the PD150 Bosch Nozzle. With a stock ECU this should net you another 4-5 mpg improvement due to the faster delivery capability of the nozzle design and faster needle response. Thanks to our DLC Coatings this replaces the non-DLC coated nozzle in your stock injector with one designed for exclusive use with ULSD (low Lubricity fuels)! This nozzle is backed by our 5 year unlimited mileage warranty when running ULSD and upto a maximum of ASTM spec B20 Biodiesel (SME or RME) only
Price: $400.00

Bosio Power Plus 1043 PD "ULSD Rated" Bosio Power Plus 1043 PD "ULSD Rated"
Supports Power Outputs from: 130-210hp (with supporting modifications) "Pumpe Duse" engine (e.g. BEW, BRM).  5 year unlimited mileage warranty with our calibration service.
(including 134 HP BHW engines, found in US-spec 2004-2005 Passats).
We STRONGLY recommend our PD injector nozzle upgrade service, because changing the nozzles on your PD injectors requires highly specialized tooling and skills that are not generally available.
Price: $450.00

Digital Calibration and Nozzle mounting for Pumpe Duse (PD) Digital Calibration and Nozzle mounting for Pumpe Duse (PD)
Digital Calibration and Nozzle mounting for Pumpe Düse (PD)



Also known as Unit Injectors, these incorporate the nozzle assembly with a 2000 bar high pressure pump providing each cylinder its own "Unit Injector". This system greatly increases the precision and control over combustion when compared with older fuel injection systems.

With every service we provide a complete tear down and inspection of the PD injector. Following the inspection the injectors are ultrasonically cleaned and rebuilt. Each injector is individually setup to insure the most precise calibration of the two-stage injection. We are able to set the PD injectors back to OEM specs or for custom or race applications we can provide a custom pressure setup according to your specifications

Please note:  We can replace and calibrate the injection section of the PD injector ...we cannot rebuild the electronics or pump section. Our service is for servicing and upgrading working PD injectors. Worn, misfiring, or failed PD injectors must be replaced with new PD injectors..which we normally have in stock

We now stock a complete range of new nozzles for the entire PD line of engines up to and including Race nozzles for off-road applications. As we always have, we only stock the OEM shims accross the complete range of sizes.  Includes 4 Seal Kits

Additionally we stock new internal alignment pins and are available as needed during your overhaul.

We offer fast turnaround which is typically one business day. Along with your overhaul we provide a data sheet with the complete details of your injector service for your records.
Price: $731.00

NEW PD150 Injectors NEW PD150 Injectors
LIMITED QUANTITES AVAILABLE... New in box, genuine parts from VW.
Price is for a COMPLETE SET OF FOUR INJECTORS
We also have PD100 injectors for BEW and BRM motors
Price: $2,458.00