- POWERPLUS 520 -

Price: $279.00

This item is in stock

Detailed Description

Specifications

The exclusive factory authorized importer / distributor for Genuine Bosio nozzles for North America

New Injector Hot Swap Program search for injcalib in the search window ...more info at the bottom of this description

Or click on this link -Hot Swap- injector program. http://www.kermatdi.com/servle...etail

The Power Plus 520 Nozzle is the best upgrade for most MK4 TDIs equipped with the manual transmission. It is also an effective upgrade on other VE TDI cars. 214.6um orifice diameter.

The OEM and their suppliers must compromise quality and performance characteristics to meet production numbers. These limitations are compounded by the bean-counters in the corporate office always demanding lower cost.

The Fratelli Bosio Power Plus philosophy removes these artificial OEM limitations, by applying industry-leading technology to decades of injector nozzle manufacturing know-how. Each Power Plus nozzle embodies thousands of hours of testing to achieve the most effective design, without compromise.

The result:

- optimized spray pattern

- closer tolerances

- hardened wear surfaces

- More power than the OEM parts

- More torque than OEM parts

- Less exhaust smoke for the same power output

- Improved economy in many cases

The Power Plus 520 is recommended for most equipment configurations.

The absolute best results will be obtained when used in conjunction with the Q Loader Flash Programmer and Kerma Tuning (see 'CHIP TUNING AND ECU UPGRADES') and a mild turbo upgrade. (see 'TURBOS') Such a set up will support up to 150-160 whp.

Click the link to see the POWERPLUS dyno test results.

Click the link to see the DIY guide on how to install nozzles

***How To Instructions for injector nozzle installation will be in a link in your invoice. You must copy and paste to a web browser and have adobe acrobat reader installed.***

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-Hot Swap- injector program. http://www.kermatdi.com/servlet/-strse-421/TDI-Injector-calibration%2C-Bosio/Detail

=== Purchase any set of Genuine Bosio ALH nozzles from kermaTDi and pay for Mounting, Calibration and Flow Balancing and we will ship a set of ALH / AHU / 1Z injectors mounted with your nozzles and eliminate downtime of your vehicle.

=== A $500.00 core deposit will be charged at the time of purchase. Once we receive your used set of ALH injectors complete* and in serviceable condition** to us you will receive your full core charge back without any hidden fees or charges!

=== *Complete injectors mean (3) injectors from cylinders 1, 2 and 4 as well as the #3 injector. The #3 injector is expected to arrive without the -T- return nipple and banjo bolt. Injectors must be returned un-opened and with the nozzles installed to prevent loss of internal components.

Note: If you require the nozzles mounted in your core injectors be returned to you, a modest fee of $10.00 will be charged and the nozzles upon receipt by us will be removed, bagged and shipped back to you via USPS. If you have any special instructions please include them in the box and also when you place the order.

=== **Serviceable condition means no marring of the injector bodies such as vice grip marks or other surface damage to the return nipples and threads. The #3 injector must be in good condition without ANY damage, fraying or tearing of the sensor wire. If there is any damage to the injectors that renders them damaged or unserviceable we reserve the right to retain your full core deposit.

Note: To prevent damage to the injectors you must remove the injectors using a slide hammer thus extracting them upward and out of the head. This will prevent damage to the injectors and allows easy and quick extraction with minimal effort. This extractor is available for purchase at low cost through kermaTDI and there are plans to make your own on the net. In either case using this extraction method is the surest way to remove the injectors without damage.

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Here's some information on some of our nozzles:

Bosio ULSD 1019

***ULSD Rated***

Product ID: 1019ULSD

Replaces: Bosch PN#: 0 433 175 291

A higher flowing nozzle than the stock nozzle for the European 150 hp AXG motors!!! With standard flow settings we can net you a 3-5% increase in fuel

economy without sacrificing power or smoke output!

Flow Data: 145% Above Stock Flow

Additional Data: 7% more flow and delivered FASTER than the biggest Bosch 1019-764 150hp nozzle

- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

- 5 year unlimited mileage warranty with installation

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Bosio ULSD 520

***ULSD Rated***

Product ID: 520ULSD

***Direct replacement for the AFN / ASV Nozzle but with DLC Coatings***

Replaces Bosch PN#: 0 433 175 093

Flow Data: 118% Above Stock Flow

Stock replacement for European 110 hp AFN / ASV motors.

- 5 year unlimited mileage warranty with installation

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BOSIO POWERPLUS 764

***ULSD Rated***

Product ID: PP764

+25 hp +50 torque

Flow Data: 154% Above Stock Flow

- Optimized hole geometry for improved flow characteristics

- closer tolerances
- hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved fuel economy settings can be set at time of install

- 5 year unlimited mileage warranty with installation

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We flow tested and data logged complete sets of these generic "LA 150P 502" aftermarket nozzles claiming to be on par with the PowerPlus 764 nozzle. The overall quality was on par with a $5 "Made in China" nozzle. The actual flow results were not surprising (to us anyway). We picked the highest flow nozzle of the batches we recieved and graphed the flow data. The flow variations were significant despite the claims that they were "flow matched" using a gun powder measuring tray. We understand that they flowed "3.5 grains" (marked on the injectors) using 25 strokes of their vintage hand pump.

What we found using a certified nozzle flow bench was a typical variation to be in excess of 10% using ISO 4113 calibration fluid at 40C. Also, we found the actual flow to be far below the PowerPlus 764 in actual flow volume. This generic nozzle is actually more in line with the much lower flow range 520 nozzle despite having much larger holes bored into them. It's the quality of the nozzle, not the size that differentiates one nozzle from another!

Another attribute is the poor sealing characteristics of nozzles. The nozzles had dramatic leakage and failed every leak-down check we performed.

$360.00

$100.00

Bosio Power Plus Stage 2 764

***ULSD Rated***

Product ID: 2PP764

+40 hp +65 torque

Flow Data: 173% Above Stock Flow

- 7 hole version of the PowerPlus 764 nozzles

- Optimized hole geometry for improved flow characteristics

- Increased flow and improved atomization

- The flow rate of these nozzles is between the R520 and 2R520

(seven hole) nozzles.
- Closer tolerances
- Hardened wear surfaces

- DLC Coated needle for superior wear characteristics with ULSD fuel

-5 year unlimited mileage warranty with installation

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Bosio Power Plus 520

***ULSD Rated***

Product ID: PP520

No smoke in A4 body 5-speed cars with stock chip
Best choice for most applications besides automatic transmission cars
Approximately +20 hp +40 torque

Flow Data: 141% Above Stock Flow

NOTE: This is the direct flow replacement for "T4-150hp DSLA150P1019-764" Nozzle but with DLC Coatings***

- Optimized hole geometry for improved flow characteristics

- closer tolerances
- hardened wear surfaces

- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

- 5 year unlimited mileage warranty with installation

The PowerPlus 520 outflows other nozzle types thanks to their state of the art design. Despite the PowerPlus 520 having "Smaller holes" than the other generic brands, they outflow thos nozzles accross the full flow range. When it comes to nozzles, Quality means more than size!

=== We realize that at times injectors may be damaged we would like to remind you that we offer a complete set of NEW injectors at very competitive prices shipped to you ready for install.

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