-New and Remmanned Injectors

Found 12 product(s) (1-12 of 12)

--VW NOZZLES and INJECTORS  |  -New and Remmanned Injectors
ALH injectors bodies COMPLETE NEW (set of 4) ALH injectors bodies COMPLETE NEW (set of 4)

BRAND NEW 2-stage injectors for rotary injector pump TDI's.

PRICE - $599
($250 Core Deposit)

Price: $849.00

Bosio DLC 1019 (ULSD RATED) Bosio DLC 1019 (ULSD RATED)

Bosio ULSD 1019

***ULSD Rated***

Product ID: 1019ULSD

***Direct replacement for the "T4-150hp" Nozzle but with DLC Coatings***

OEM style nozzles are 216 µm nominal
Stock replacement for European 150 hp AXG motors. 

- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

Price: $299.00

Bosio DLC 520 (ULSD RATED) Bosio DLC 520 (ULSD RATED)

Bosio ULSD 520

***ULSD Rated***

Product ID: 520ULSD

***Direct replacement for the AFN / ASV Nozzle but with DLC Coatings***

OEM style nozzles are 205 µm nominal
Stock replacement for European 110 hp AFN / ASV motors. 

- Optimized spray pattern
- Closer tolerances
- Hardened wear surfaces
- DLC Coated needle for superior wear characteristics with ULSD fuel
- More power than the OEM parts
- More torque than OEM parts
- Less exhaust smoke for the same power output
- Improved economy in many cases

 

Optimized 205 µm Nominal Hole diameter

Price: $249.00

Digital Calibration and Nozzle mounting for Pumpe Duse (PD) Digital Calibration and Nozzle mounting for Pumpe Duse (PD)
Digital Calibration and Nozzle mounting for Pumpe Düse (PD)



Also known as Unit Injectors, these incorporate the nozzle assembly with a 2000 bar high pressure pump providing each cylinder its own "Unit Injector". This system greatly increases the precision and control over combustion when compared with older fuel injection systems.

With every service we provide a complete tear down and inspection of the PD injector. Following the inspection the injectors are ultrasonic cleaned and rebuilt. Each injector is individually setup to insure the most precise calibration of the two-stage injection. We are able to set the PD injectors back to OEM specs or for custom or race applications we can provide a custom pressure setup according to your specifications

We now stock a complete range of new nozzles for the entire PD line of engines up to and including Race nozzles for off-road applications. As we always have, we only stock the OEM shims accross the complete range of sizes.  Includes 4 Seal Kits

Additionally we stock new internal alignment pins and are available as needed during your overhaul.

We offer fast turnaround which is typically one business day. Along with your overhaul we provide a data sheet with the complete details of your injector service for your records.
Price: $692.00

Injector Calibration / Hot Swap Injector Calibration / Hot Swap
NOW INCLUDES FREE INJECTOR RECALIBRATION AND CLEANING at 100,000 miles of service ...and NEW FUEL LINES!!

Injector pop testing and calibration. This is the only way to properly set up your new Genuine Bosio nozzles for ideal performance! 

We feel this is the most technically correct and precise way to maintain or upgrade your injection system. Each set of nozzles comes with a computer printout.  

Exclusive Pressure Setting Options :

Stage 1- Low Smoke for cleanest operation [ ideal for stock or lightly modified vehicles ]

Stage 2 - Low Smoke for Tuned Vehicles  
                Please note:  Stage  2 and 3 are the most popular settings and we can always recalibrate

Stage 3- Low Smoke for vehicles with Turbo, Tune, Clutch and also exhaust, camshaft, and intercooler upgrades
                Please note:  Stage  2 and 3 are the most popular settings and we can always recalibrate


Stage 4 - Low Smoke for vehicles with all of the above and full upgrades including Camshaft, Exhaust, Intakes and cylinder head work

Stage 5 - Custom Settings for very highly modified vehicles

Optional upgrade to kermaTDI Hot Swap Injector Program

Please indicate the year of your vehicle below, as there is an adapter necessary for 2003 vehicles.

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Hot Swap $600 security deposit on Injector cores and loaner tools

Injector cores and loaner tools must be returned within 30 days to receive a refund of the security deposit. If good injector cores are not returned in a reasonable time frame; After 30 days 50% of the deposit is lost, and after 45 days 100% of the deposit is lost.  We really wish this was not required, but we have received cores 8 months late. And , yes, if there are special circumstance we will make an exception
Price: $176.00

New ALH/1Z/AHU Injectors w/ Power Plus 357 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 357 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 357 nozzles.

Price - $899
($200 Core Deposit)

Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Power Plus 502 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 502 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 502 nozzles.

Price - $899
($200 Core Deposit)



Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Power Plus 764 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Power Plus 764 Nozzles (set of 4)

Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Fratelli Bosio Power Plus 764 nozzles.

Price - $899 
($200 Core Deposit)
Price: $1,099.00

New ALH/1Z/AHU Injectors w/ Race 520 Stage 1 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Race 520 Stage 1 Nozzles (set of 4)
Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Bosio Race 520 Stage 1 nozzles.
Price - $999
($200 Core Deposit)
Price: $1,199.00

New ALH/1Z/AHU Injectors w/ Race 520 Stage 2 Nozzles (set of 4) New ALH/1Z/AHU Injectors w/ Race 520 Stage 2 Nozzles (set of 4)

Brand new set of 4 injectors for '96 - '03 VW TDIs balanced, tested, and loaded, with Bosio Race 520 Stage 2 nozzles.

Price - $1,099
($200 Core Deposit)
Price: $1,299.00

NEW BEW injectors (set)
Brand New BEW injectors, sold as a complete set of four.
Price: $2,100.00

NEW PD150 Injectors NEW PD150 Injectors
LIMITED QUANTITES AVAILABLE... New in box, genuine parts from VW.
Price is for a COMPLETE SET OF FOUR INJECTORS
We also have PD100 injectors for BEW and BRM motors
Price: $2,350.00